RLJ Molding, LLC.

Custom thermoformed parts and molds

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We have a 3D scanner that we use for prototyping some of our vacuum form molds.

Listed below is a link to the manufacturers website with video links to Jay Leno's Garage and a Myth Busters episode that show some of the types of things that we have done in-house.We can scan 3D parts and produce a vacuum forming mold from it.

Click on the link below, go to the picture of Jay Leno at the bottom and select it for the video section.

This is a much better video than we could shoot for the scanner. With the combination of the scanner and our CNC mill we can do the same type of work you see.


Last Updated ( Friday, 13 February 2009 20:14 )


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  • Make molds from customer supplied samples.
  • Part, drawings, or CAD files in most standard formats can be used.
  • Can design parts to be formed to suit the customers specific needs.
  • Can perform limited trimming and assembly.
  • Computer vinyl cutting capabilities. Maximum 24" width.

Vacuum Forming Specs

  • Materials for vacuum forming: Polycarbonate, ABS, PVC, ETC.
  • Sheet thicknesses up to: .125" (3MM)
  • Maximum sheet size: 24" x 30"
  • Short runs our specialty

 Clear Lexan bodies for the radio controlled cars  Cup Holder to fit sport cars

Last Updated ( Friday, 13 February 2009 20:18 )

What we do..

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  • We have over 35 years experience in designing model racing cars, bodies and accessories for them. From 1/32 to 1/8 scales.
  • Produced molds to make racing bodies for radio controlled cars that have won many regional and national championships.
  • Designed and produced specialty products for the automotive industry.
  • Produced customized part trays for production, assembly and shipping requirements.
  • We specialized in making molds to customers specs or design to their requirements.
  • We form parts from customer supplied molds as well.
  • Specialize in short run forming (1 to 1,000)

Custom parts tray for assembly, inventory and shipping  Vacuum form mold for radio controlled car bodies

Last Updated ( Friday, 13 February 2009 16:00 )

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